Equipment & Metrology

Every critical dimension verified. Every part shipped with its data.

A dimension is only as real as the instrument that verified it. Below is the inspection capability, and the full machining fleet — brand, model, quantity and origin, line by line.

BTA deep-hole boring mill — long bed, blue workholding, operator station
Deep holeBTA boring mill12,000 mm travel · 10,000 mm effective

Metrology & Inspection

A dimension is only as real as the instrument that verified it. Our inspection capability includes mechanical property testing run in-house:

Material testing runs in-house: we verify chemistry (spectrometer), microstructure (SEM & metallographic microscopy) and mechanical properties (tensile / impact) at the door — incoming material is proven before it touches a machine.

Every part we ship can be accompanied by its dimensional inspection report and material certificate. On request, we provide first-article inspection (FAI) packages to your format.

CapabilityEquipmentKey specs
Coordinate measuring machines (CMM) ×2Hexagon GLOBAL S 9208 + GLOBAL S 12.40.10Travels 900×2,000×800 / 1,200×4,000×1,000 mm
3D optical scannerGOM ATOS ScanBoxFull-field dimensional scan, Ø500 mm class
Surface roughness testerMitutoyo SJ-210Range 360 μm; resolution down to 0.002 μm
Roundness tester + nano length gaugeJenoptik (Hommel) Roundscan 590 + Trimos LabcNano-600Ø430 × Z900 mm at 0.1 μm; 0–600 mm at 0.01 μm
Optical emission spectrometerSPECTRO SPECTROMAXx 08Incoming PMI — 50+ elements incl. C/P/S/N; optical resolution <0.007–0.012 nm
Hardness testers ×3 (+ Shore)Rockwell HRS-150S / Vickers HV-10MPTA / Brinell HBMA-10.1 HRC/HV/HB; Shore scale for engineering plastics
Pneumatic air gaugeDZL-3FPlunger-barrel clearance measurement; range 0–100 mm; resolution 1 μm
Industrial borescopeOlympus IPLEX NX4 mm probe — cross-hole & deep-hole wall inspection (drill collars)
Bore gauges + thread gauge suiteRing & plug gauges, full set—
API thread gauge suiteREG / T2 / NC / FH profiles, 24 pcs + 64 setting plugsOilfield connection verification
NDT — ultrasonic + dye penetrantSIUI CTS-9009Plus / CTS-9B ×2 + DPT-5 penetrantUT range 0–13,000 mm — long enough for our largest shafts and collars
Tensile & impact testing machinesMTS E45.305 universal tester (300 kN, floor-standing) + JB-300B impact tester (300 J)Incoming mechanical property verification — in-house, not sent out
Metallographic microscopeZeiss Axio Imager M2mMicrostructure analysis
Field-emission SEMThermo Fisher Verios 5 UCMicrostructure & composition analysis — in-house materials lab
Dimensional reports, 100% of ordersMaterial heat-number traceability + inspection report with every orderStandard with every order
Surface roughness measurement in progress — operator at the instrument

Machining Fleet

Organized by process, because that is how your part will flow through our shops. The full machining fleet — brand, model, quantity, origin:

Five-Axis Machining 2 machines

For: complex contours, structural parts, large housings

MachineKey specificationOrigin
Mazak VARIAXIS i-800φ800 mm class 5-axisImported (Japan)
Mazak VARIAXIS C-600φ630 mm class 5-axisImported (Japan)
Mazak VARIAXIS C-600 five-axis machining centre on the shop floor

Vertical, Gantry & Horizontal Machining Centers 5 machines, all self-built

For: large plates, blocks and housings — parts beyond a standard vertical’s envelope

MachineKey specificationOrigin
FWV-M4060 vertical machining center4,000 × 900 × 600 mm; table 4,200 × 800 mmSelf-built
FWV-M5060 vertical machining center5,000 × 900 × 600 mm; table 5,800 × 800 mmSelf-built
FWG-M1260 moving-column gantry6,000 × 1,200 × 650 mm; table 6,000 × 1,200 mmSelf-built
FWH-M800 extended horizontal800 × 1,000 × 2,500 mm; table 4,000 × 800 mmSelf-built
FWB-L12010 floor-type boring & milling machineX travel 12,000 mm; 4-axis simultaneous — four faces machined in one setupSelf-built
Self-built FWV-M5060 vertical machining centre cutting a long shaft

Turning & Mill-Turn 3 machines

Maximum workpiece envelope across our shops: Ø1,000 × 10,000 mm. For: drive shafts, drill collars, marine shafting

MachineKey specificationOrigin
FWT-80800 CNC latheØ800 × 8,000 mmSelf-built
Mazak INTEGREX i-500S mill-turnφ700 × 3,060 mmImported (Japan)
Mazak INTEGREX i-400S mill-turnφ650 × 2,500 mmImported (Japan)
Mazak INTEGREX mill-turn centre on the shop floor

Deep-Hole Drilling 17 machines

BTA deep-hole boring mills — machine envelope Ø20–360 × 12,000 mm; effective machining Ø20–300 × 10,000 mm

MachineKey specificationOrigin
T2136G/1-12M BTA boring millφ360 × 12,000 mmChina
TK2120G/1-8M BTA boring millφ200 × 8,000 mmChina
BTA boring mill, 4 mHole depth to 4,000 mmChina
BTA boring mill, 6 mHole depth to 6,000 mmChina
BTA deep-hole boring mill — long bed and machine table

Gun drilling — 13 machines, all self-built (FWZ series, Mitsubishi CNC). Hole depth to 6,000 mm, drilled from both ends on 3 m-stroke machines; the deepest holes go to our 7-axis FWZ-M2030B.

MachineKey specificationOrigin
FWZ-M2030 / FWZ-M2030A ×9Ø3–30 × 2,000 mmSelf-built
FWZ-M3020 ×2, 4-axisØ3–30 × 3,000 mmSelf-built
FWZ-M2020 4-axis gun drill ×1Ø3–30 mm; hole depth to 6,000 mmSelf-built
FWZ-M2030B 7-axis gun drill7-axis CNC; deepest-hole assignmentsSelf-built

Grinding & Honing 9 machines

Tolerance to 0.005 mm; surface finish to Ra 0.1 μm. For: bearing seats, seal faces, spool-sleeve fits

MachineKey specificationOrigin
VOUMARD 5A high-precision internal grinders ×2Φ200 × 1,000 mm — roundness 0.0005 / coaxiality 0.002Imported (Switzerland)
MQ1350B cylindrical grinderφ500 × 3,000 mmChina
MGB1412 grinderφ125 × 500 mmChina
FWHM-4000 honing machines ×4Φ400 × 6,000 mm; bore φ20–φ200 mm — ±0.1 / roundness 0.08 / Ra 0.8Self-built
Studer S30-1 universal cylindrical grinderΦ280 × 1,000 mm — roundness 0.0005 / Ra 0.1Imported (Switzerland)
Cylindrical grinding machine with the workhead and wheel head in position

EDM 8 machines

Six mirror-finish sinker EDMs on our own floor; the deep-hole and ram-type mirror EDMs run at our joint venture

MachineKey specificationOrigin
Taiyi CNC-800 mirror-finish die-sinking EDM ×6X/Y/Z travel 800×500×400 mm; table 1,050×600 mm; electrode load 200 kgChina
FWDHH-M4080 deep-hole EDM500 × 350 × 800 mm; electrode load 400 kgSelf-built
FWDHH-L2390 ram-type mirror-finish EDM2,300 × 900 × 600 mm; table 2,500 × 1,200 mmSelf-built
Row of die-sinking EDM machines along the aisle

Heat Treatment in-house

Pit tempering furnaces, medium-frequency induction hardening, pit-type resistance furnaces, vacuum hardening to 1,250 °C, carburizing, nitriding, stress-relief annealing — heat treatment stays in-house.

Special Processes in-house

Shot peening for parts to 10,000 mm, copper plating line to 6,000 mm — full list under Special Processes →

Machines We Built Ourselves

The most honest line on any equipment page is the one about the machines nobody sold us.

When we could buy neither the technology nor the machines, we built our own — and that response became permanent. Whenever a critical process needs a machine that nobody will sell us, we design and build it: the 6-meter gantry machining center, the 8-meter CNC lathe, and the 7-axis gun drill built to crack the common-rail unit all began this way. What runs on our shop floors today is not a fixed fleet — it is a standing capability.

Machining is our product; the machines are our homework. A manufacturer that designs its own equipment understands your part’s process window from the inside out.

Full story and specifications: Custom Machine Tools →

FWT-80800 8-metre CNC lathe — full machine, long shaft held between centres
FWT-80800 — Ø800 × 8,000 mm
Rows of self-built machines in operation, green aisle through the shop
Self-built fleet in production
FWG-M1260 gantry machining center cutting a long shaft
FWG-M1260 — 6,000 × 1,200 × 650 mm

Machining Proves a Dimension. Testing Proves a Part.

Through our joint venture, the downhole tools we manufacture are validated on a six-platform test facility built to reproduce downhole service conditions:

PlatformWhat it proves
High-temperature / high-pressure test vesselRated 180°C / 180 MPa — Ø450 mm × 10,000 mm chamber, pure-water medium; seal, strength and function tests on instruments up to 10 m
Large-flow water loop (first of its kind in China)0.4–6 m³/min, 25 MPa; full instrument strings up to 50 m
60-ton dual-shaker vibration tableCombined 1,200 kN sine thrust, 5–2,000 Hz — 20 g vibration tests on tools up to 12 m / 2 t
Non-magnetic calibration rangeAll-wooden construction, magnetometer-monitored — temperature-drift and full-probe calibration for directional tools
HALT / HASS systemMulti-stress accelerated screening of electronics and circuit boards for downhole reliability
Resistivity calibration facilityAnisotropic resistivity simulation well + non-inductive rig — air-zero, brine calibration and azimuth verification for LWD resistivity tools

The ratings are not incidental: 180°C / 180 MPa is exactly the downhole service envelope of the rotary-steerable tools we manufacture for — the facility was built to reproduce the well, so tools are proven before they ever see a rig.

For your program, the principle carries: we believe a part is finished when it has been measured, and trustworthy when it has been tested.

Test bench touchscreen showing a test curve, operator alongside

FAQ

Q: What machine brands do you run?

A mix of imported, Chinese, and self-built — the machining fleet above lists brand, model, quantity and origin line by line: Mazak five-axis and mill-turn machines, Swiss internal grinders, Chinese BTA boring mills, plus the machines we designed and built ourselves. We evaluate machines by what they hold, not what they cost — and where no machine met the requirement, we built one.

Q: What tolerances can you actually hold?

0.005 mm on precision features, Ra 0.1 μm surface finish, BTA deep-hole machines with 12 m travel (10 m effective depth) and gun drilling to 6 m from Ø3 mm — every capability is listed with its machine in the tables above. For your specific part, the honest answer comes from your drawing: send it, and an engineer responds within 24 hours.

Q: What inspection documentation comes with parts?

Dimensional reports and material certificates with heat-number traceability as standard; FAI packages to your format and third-party inspection witnessing on request.

Q: Do you have capacity for batch programs?

Yes — our shops run batch production for oilfield programs today, and our joint venture’s facility operates 200+ precision machines with an intelligent production line.

Q: What materials do you machine?

From standard carbon and alloy steels to stainless, duplex and nickel-base alloys. Every incoming heat is verified by our optical emission spectrometer before it enters production — material identity is measured, not trusted. Special alloys quote fast as well: a specialty-material supplier network built over three decades means material pricing comes back quickly.

See all questions we get asked →

Audit Us —
Starting With This Page.

Request our full equipment list, or send your drawing and let the machines answer. Within 24 hours, an engineer responds with manufacturability feedback — including potential issues we see.

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